How Specifiers Learn About Structural Materials

Many wood products are underutilized in the construction of nonresidential buildings. To understand better why this is so, a mail survey was conducted in both Canada and the United States to determine how specifiers (arcitects and structural engineers) learn about building materials.Results indicate that, while architectural schools spend an adequate amount of time teaching students about timber design, engineering schools devote little time to teaching wood use as compared to time spent teaching students about steel and concrete. This is despite the fact that over 60% of the specifiers who work on buildings less than five stories in height have designed with wood. However, much of the learning about materials occurs on the job, where the most effective means of education include reading materials, data files, manuals, cororate promotion, and word of mouth. Specifiers who do not currently use wood are likely to be most influenced to do so through the use of physical examples such as demonstration buildings and case studies.Long-term cooperative programs, including lobbying efforts and promotional campaigns, are needed to ensure that material specifiers have the knowledge and training required to be able to use traditional and new wood products that are ideally suited for nonresidential construction in North America

Reliability Testing of Statistical Process Control Procedures for Manufacturing with Multiple Sources of Variation

Quality inconsistencies can be caused by processes with multiple sources of variation. Therefore, the development of control charts that perform properly for both producer's and consumer's risk can be very complex. This is particularly true for real-time SPC systems that collect a great deal of data through noncontact sensing. In this paper, we demonstrate the use of a Monte Carlo simulation procedure that can be used to test SPC charts for both consumer's and producer's risk, and an experimental design procedure to analyze the results. This procedure is shown to be especially useful where design factors interact to cause high variation in a quality characteristic of a product. The approach is illustrated for a practical problem taken from the lumber manufacturing industry and demonstrates that commonly used industrial practices to control product dimensions lead to erroneous conclusions. To that end, a new mathematical approach that yields the correct results is described. The Simulation / ANOVA procedure described in this paper may have applicability in the control of many other industrial processes

SPC Methods for Detecting Simple Sawing Defects Using Real-Time Laser Range Sensor Data

Effective statistical process control (SPC) procedures can greatly enhance product value and yield in the lumber industry, ensuring accuracy and minimum waste. To this end, many mills are implementing automated real-time SPC with non-contact laser range sensors (LRS). These systems have, thus far, had only limited success because of frequent false alarms and have led to tolerances being set excessively wide and real problems being missed. Current SPC algorithms are based on manual sampling methods and, consequently, are not appropriate for the volume of data generated by real-time systems. The objective of this research was to establish a system for real-time LRS size control data for automated lumber manufacturing. An SPC system was developed that incorporated multi-sensor data, and new SPC charts were developed that went beyond traditional size control methods, simultaneously monitoring multiple surfaces and specifically targeting common sawing defects. In this paper, eleven candidate control charts were evaluated. Traditional X-bar and range charts are suggested, which were explicitly developed to take into account the components of variance in the model. Applying these methods will lead to process improvements for sawmills using automated quality control systems, so that machines producing defective material can be identified and prompt repairs made

Statistical Considerations for Real-Time Size Control Systems in Wood Products Manufacturing

Currently, sawmill machinery companies are developing real-time size lumber size control systems using non-contact laser measuring systems. These systems rely on the application of industrial statistics to large quantities of lumber thickness and width data. Because of the sampling intensity and frequent decision making in real-time systems, there is an increased chance of committing Type I or Type II errors when drawing conclusions if statistical methods are incorrectly applied. There is confusion in the industry concerning the appropriate statistical model to use for lumber size control. This survey of the current literature discusses three distinct methods for calculating and partitioning sawing variation, and thereby calculating control limits for control charts. This paper reviews the statistical foundation and current understanding of industrial statistics for implementing real-time SPC systems and makes recommendations for improvement

Thermal Modification of Color in Red Alder Veneer. I. Effects of Temperature, Heating Time, and Wood Type

Red alder has become one of the most widely traded hardwood species in North America, and sliced red alder veneer is commonly applied as a decorative overlay on composite wood panels used by the furniture and cabinet industries. Red alder wood, however, acquires a mottled orange color following felling, which is undesirable when the wood is used for decorative purposes. Heating red alder wood remedies this problem to some extent, but there is still an unacceptable level of variability in the color of veneer sliced from heated veneer cants. This study examined the variation in color of red alder wood samples cut sequentially from the pith to the bark and subjected to heating under isothermal conditions. The aim was to examine whether within-tree variation in the susceptibility of red alder wood to thermal darkening can explain variation in color of veneer sliced from steamed red alder cants, and to determine the optimal thermal treatment (temperature and time) that can impart the tan color to red alder wood that industry is seeking. Results indicated that there was within-tree variation in the color of red alder samples following thermal treatment, but differences were pronounced only when wood was heated at a low temperature. Wood close to the bark tended to be redder than wood close to the pith when heated at 30°C, but such a difference was absent in wood heated at higher temperatures (50-90°C). Heating red alder wood, in vitro, at 70°C for 36 h produced wood that was evenly colored from pith to bark and matched the current industry color preference. It is suggested that the color of thermally modified red alder wood depends on the strength of reactions that produce orange/red chromophores in the wood, thermal darkening of the wood, and destruction of orange/red chromophores

Thermal Modification of Color in Red Alder Veneer. Part II. Effects of Season, Log Storage Time, and Location of Wood in Stems

The value of red alder lumber is diminished by discoloration caused by the enzyme-mediated polymerization of the diarylheptanoid xyloside, Oregonin that results in the formation of red-colored chromophores in freshly felled wood. This discoloration can be reduced by pre-steaming wood prior to kiln drying of lumber or veneer slicing, but in practice, there is still variation in the color of heat-treated wood, particularly in veneer sliced from heat-treated cants processed at different times of the year. There is seasonal variation in the concentration of Oregonin that is involved in the discoloration of red alder wood and it is hypothesized here that heat-treated red alder wood will be redder and darker when the wood is obtained from logs harvested during spring when the concentration of Oregonin is known to be higher than in other seasons. The aim of this research was to test this hypothesis, and also examine the effects of log storage time and location of wood in stems on the color of heat-treated red alder wood. The color of red alder wood subjected to an isothermal heat treatment at 70°C was strongly influenced by the season in which parent trees were harvested and the length of time that logs were stored prior to heat treatment of wood. In particular, wood harvested in spring and stored for 2 wk prior to heat treatment was significantly darker than similarly treated wood obtained from logs harvested in other seasons, and redder than wood harvested in summer and winter. If the storage time of logs harvested in spring and summer was extended to 4 wk, however, the heat-treated wood became lighter and less red. Heat-treated wood from the inner part of the logs was redder and darker than heat-treated wood from the outer part of the logs except occasionally, when the outer sapwood was obtained from logs harvested in spring or summer. Careful control of log storage time, heating temperature, and duration of heat treatment could be used to minimize seasonal variation in the color of veneer sliced from heated red alder cants

Human Resource Needs and Demand for Post-Secondary Education in the Canadian Secondary Wood Products Industry

Skilled labor shortages in manufacturing industries are being reported in a number of countries. The extent to which such shortages are affecting Canadian wood manufacturing industries is not known. The aim of this study was to survey the skills and educational needs of Canadian wood manufacturing industries, the status, capacity, and challenges that post-secondary education institutes face in meeting industries' human resource needs, and finally the attractiveness of the industry to high school job-seekers. The majority (83%) of wood manufacturing companies in Canada are experiencing problems in hiring skilled tradespeople, and 54.5% of the companies face difficulties in hiring and retaining professionals and supervisory personnel. Skilled staff shortages and competitive pressures were nominated by companies as the two most important factors restricting their growth. The skills needs of companies have changed over the last 10 years, and companies now place a much higher premium on leadership and communication skills from management, and attitude and advanced technical skills from tradespeople. Most companies offered some kind of in-house training to redress skills gaps, but less than half were likely to use the Internet to deliver in-house training. The majority of high school students were not interested in pursuing a career in the wood manufacturing industry because of its association with unsustainable forestry practices and manual labor, and the availability of more attractive career options. Lack of student interest in wood manufacturing is affecting the institutions offering relevant vocational and professional training, and nine of the thirteen institutes suffer from under-enrollment in their wood manufacturing programs. Comprehensive strategies are required to address the labor market imbalances currently affecting Canada's wood manufacturing industries

Appearance Wood Products and Psychological Well-Being

The study of how people's psychological health and well-being can be connected to wood used in appearance applications is a new and relatively unexplored area of inquiry, despite strong theoretical support, intuitive reasoning, and a growing recognition of the importance of healthful living. This research attempted to better understand this phenomenon by mapping out people's perceptions of wood used in interior applications. Specifically, the aim of this exploratory study was to determine what types of environments appearance wood products can create and to gauge whether or not the use of these types of products could have positive impacts on people's emotional states. To that end, a total of 119 respondents from the Greater Vancouver Regional Area were asked to partake in a three-part experimental study, consisting of a q-sort exercise, personal interviews, and a self-administered survey. The findings suggest that people's response to wood is, for the most part, extremely positive, with subjects generally showing a strong preference for rooms containing many wood details. There also appears to be a strong belief that the use of wood can help to create healthful environments, and commonly evoked descriptors for wood rooms include "warm," "comfortable," "relaxing," "natural," and "inviting." The reasons underlying these findings are complex and further exploration rooted in the field of environmental psychology is warranted. However, the results of this study could have potentially far-reaching implications for manufacturers of appearance wood products seeking to differentiate themselves in an increasingly competitive marketplace. Specifically, these findings point to an opportunity to market wood in an entirely new and innovative manner with the inclusion of potential psychological benefits into the total product concept

Changes in Gene Expression Foreshadow Diet-Induced Obesity in Genetically Identical Mice

High phenotypic variation in diet-induced obesity in male C57BL/6J inbred mice suggests a molecular model to investigate non-genetic mechanisms of obesity. Feeding mice a high-fat diet beginning at 8 wk of age resulted in a 4-fold difference in adiposity. The phenotypes of mice characteristic of high or low gainers were evident by 6 wk of age, when mice were still on a low-fat diet; they were amplified after being switched to the high-fat diet and persisted even after the obesogenic protocol was interrupted with a calorically restricted, low-fat chow diet. Accordingly, susceptibility to diet-induced obesity in genetically identical mice is a stable phenotype that can be detected in mice shortly after weaning. Chronologically, differences in adiposity preceded those of feeding efficiency and food intake, suggesting that observed difference in leptin secretion is a factor in determining phenotypes related to food intake. Gene expression analyses of adipose tissue and hypothalamus from mice with low and high weight gain, by microarray and qRT-PCR, showed major changes in the expression of genes of Wnt signaling and tissue re-modeling in adipose tissue. In particular, elevated expression of SFRP5, an inhibitor of Wnt signaling, the imprinted gene MEST and BMP3 may be causally linked to fat mass expansion, since differences in gene expression observed in biopsies of epididymal fat at 7 wk of age (before the high-fat diet) correlated with adiposity after 8 wk on a high-fat diet. We propose that C57BL/6J mice have the phenotypic characteristics suitable for a model to investigate epigenetic mechanisms within adipose tissue that underlie diet-induced obesity